High-Performance Rubber Hose Vulcanization Autoclave for Industrial Use

• Customization: Available
• After-sales Service: Field Maintenance and Repair Service
• Warranty: 1 Year
• Model NO.: MS0952
• Application: Liquid
• Material: Carbon Steel
• Pressure: 0.1MPa≤p<1.6MPa
• Storage Medium: Moncombustible/Nontoxic
• Pressure Level: Low Pressure (0.1MPa≤p<1.6MPa)
• Condition: New
• Capacity: 3.3cbm
• Weight: 2050kg
• Max Working Pressure(MPa): 0.85 MPa
• Key Selling Points: Competitive Price
• Applicable Industries: Manufacturing Plant, Machinery Repair Shops
• Design Pressure(MPa): 0.85MPa
• Design Temperature: 180c
• Color: as Customers′ Demands
• Certification: ASME,ISO
• Transport Package: as Customers′ Demands
• Specification: 6000mm*1500mm*2000mm
• Trademark: Evertech
• Origin: Shandong, China (Mainland)
• HS Code: 84778000
• Production Capacity: 30 Set/Sets Per Month
• Package Size: 500.00cm * 200.00cm * 200.00cm
• Package Gross Weight: 5000.000kg

Product Description

Product Description

 

Rubber Machine Vulcanizing Autoclave

A superior solution engineered specifically for high-performance rubber products. Elevate your production process with this state-of-the-art equipment, meticulously designed to deliver exceptional vulcanization results.

Product Parameters

Every single product from our range is expertly tailored to meet the specific requirements of our valued customers, ensuring unparalleled customization that aligns perfectly with your unique needs.We warmly invite you to place your orders and experience exceptional quality and service.

Brand Name	Evertech
Design temperature (ºC)	180C
Design pressure (MPA)	0.85MPA
Inside diameter	900mm
Effective length	5200mm
Material	Q345R
thickness	10mm
Heat ways	Steam Directly
Open door ways	Manual quickly open door
Sealing ways	sealing gasket with service life1-2years
Control ways	HM1+PLC intelligent control
Safety ways	sealing gasket,manual safety interlock
Alarm ways	over pressure automatic alarm ,automatic discharge pressure
Temperature degree	±l-2ºC
Pressure degree	<±0.01mpa
Rail symbols	8#

Main Features

1.The door opening: Our design features a manual quick opening mechanism, allowing all operational steps to be smoothly executed by a single person. This ingenious design is not only safe but also incredibly fast, user-friendly, and efficient. Remarkably, it functions seamlessly even during power outages.
2.Sealing Method: An advanced sealing gasket automatically inflates and seals using compressed air during operation, ensuring the tank door remains impeccably sealed. Upon opening the door, both air and pressure are released from the sealing groove, allowing the gasket to effortlessly return to its flange groove. This sealing method is remarkably convenient, versatile, easy to maintain, and surpasses others in effectiveness.
3.The safety lock: 1) The automatic pressure interlocks: When internal tank pressure reaches 0.01mpa, the floating chain instantly engages, securely locking the tank door to prevent potential safety hazards from operational errors. 2) The manual interlocks: The manual interlock must be activated before opening the door, ensuring the tank door remains immovable, eliminating risks from accidental misuse. 3) The safety chain of sealing gasket: As long as pressure exists in the sealing groove, the gasket firmly grasps the flange. Only when the pressure is fully released can the door be opened.

Product Advantage

1. Our vulcanization autoclave boasts an automated control system regulating temperature, pressure, and time, achieving a remarkable 20% increase in energy efficiency compared to similar products from other manufacturers.
2. Constructed from Q345R pressure vessel plates, every vulcanized tank we produce assures maximum safety and stability for unparalleled performance.
3. Driven by extensive production experience and invaluable user feedback, our company continually pioneers innovations within our vulcanization tanks.
4. Equipped with a unique high-temperature and high-pressure integrated fan, our system guarantees uniform temperature distribution within the tank, eliminating dead zones and enhancing product quality and reliability.
5. Our special stainless steel electric heating tube assembly incorporates advanced thermal insulation and anti-oxidation materials, ensuring rapid heating and prolonged service life.
6. The vulcanization autoclave delivers rapid heating, uniform temperature, and consistent pressure, all fully automated with a clear acoustic signal upon completion.
7. By employing external insulation, our vulcanization autoclave maintains an internal temperature difference of approximately +3, resulting in a significant energy consumption reduction of 30% compared to standard tanks.
8. Our vulcanization autoclave utilizes an inflatable silicone rubber sealing ring, offering superior performance and durability over conventional options.
9. Classified as a non-standard pressure vessel, our equipment supports bespoke customization of heating parameters, working medium, pressure, temperature, dimensions, and numerous other specifications.
Insulation process of the autoclave

1. Pre-drilled holes facilitate the subsequent insulation steps within the tank.
2. Welded steel rings are affixed to the tank, serving as anchors for mineral wool installation.
3. The tank body is enveloped in aluminium silicate mineral wool for superior thermal preservation.
4. Insulation boards are welded around the tank to conclude the insulation process effectively.

Certifications

Our Service

1. Ensure excellence by thoroughly inspecting all carbon steel and stainless steel assembly materials, solidifying our company's reputation for quality leadership. Each material, especially the crucial components like Ni, S, C, P, Cr, undergoes a meticulous examination, delivering results within just 15-20 minutes. Only top-grade materials proceed to fabrication, while any substandard parts are returned. We guarantee 100% refinement of all spare parts, ensuring unparalleled reliability.
2. Experience peace of mind with our quick door-opening chain lock device, which integrates high-quality cylinders as protective components. Combined with a sophisticated optoelectronic switch and a mechanical interlock, our triple-layer lock system assures maximum safety when operating the door.
3. Our control system and cables boast a protection level of IP65. Harness the power of industrial-grade human-machine interface control, with the option to choose between paperless or paper-based recorders, tailored to your preferences.
4. The autoclave is comprehensively insulated, significantly reducing energy consumption while optimizing performance efficiency.

Images Exhibition

Why Choose Us

- Qingdao Evertech Industry Co., Ltd., established in 2004, is renowned for producing exceptional rubber machinery. Our commitment to quality has earned us glowing feedback from our valued customers.
- We offer the flexibility to manufacture products in various non-standard specifications tailored to meet each customer's unique requirements.
- Uncompromising quality: Our machines are ISO9001, CE, and SGS certified, assuring you of their superior quality and reliability.
- Timely delivery: For conventional model products, we typically ship within 30 days. For custom products not in stock, expect shipment within 60 days, ensuring prompt delivery.
- Exceptional after-sales service: Our dedicated team responds to customer inquiries within 24 hours, offering support such as installation, commissioning, and start-up services.
- Competitive pricing: Partnering directly with us as a manufacturer saves you significant costs compared to trading companies. We offer special discounts for new customers, enhancing your savings.

Our autoclaves hold a 25% share in China's rubber curing market, with machines exported to the USA, UK, India, Egypt, Russia, Thailand, Korea, Japan, Indonesia, Vietnam, Malaysia, and beyond.

 

We warmly invite you to place an order and experience our superior products and services.
Contact:Victoria