| Customization: | Available |
|---|---|
| After-sales Service: | Engineers Available to Service Machinery Overseas |
| Warranty: | 1year |
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Large Horizontal Pressure Vessel Autoclave
Experience the cutting-edge technology of our Large Horizontal Pressure Vessel Autoclave, where steam enters gracefully from the bottom of the tank, with two strategically placed steam inlets at its core. The air inlet is masterfully managed by an automatic pneumatic angle seat valve. Embrace a seamless steam diffusion system, methodically arranged at the base, featuring meticulously aligned small holes (4mm, 5mm, 6mm) that ensure even temperature distribution across the tank. This design triumphantly eliminates uneven steam diffusion, guaranteeing uniform heating without dead zones. Upon selecting the desired program, the control system autonomously executes intake, exhaust, temperature elevation, heat preservation, and vulcanization. Upon completion, the autoclave automatically closes and provides both an audible and visual alert. Consistent temperature and pressure are maintained to ensure uniform product quality, resolving any discrepancies caused by uneven conditions.
Main Features
Heating Type: Electric Steam Rubber Autoclave
Opening Door Type: Our manual quick-opening mechanism allows a single person to effortlessly execute all steps, even during power outages. This innovative design represents the pinnacle of door operation technology.
Sealing Method: Featuring an inflatable silicone sealing ring, our door ensures superior sealing and is remarkably easy to maintain, boasting a lifespan exceeding two years, surpassing other methods.
Safety Chain Type: Equipped with three robust safety interlock systems at the door, this design completely mitigates any risks associated with operational errors.
(1) Pressure automatic safety chain (2) Manual safety chain (3) Sealing ring safety chain
Control Type: Choose from PLC Computer Full-automatic Control, Computer Semi-automatic Control, and Manual Control, providing flexibility and precision in operation.
Insulation Type: Harness the power of double-layer external insulation, achieving up to 30% energy savings compared to conventional insulation methods.
Loading Mode: Featuring dual 36# steel rails conforming to national standards, the tank includes a filtering net over the discharge hole, facilitating easy cleaning and preventing clogging.
Product Parameter
| Brand Name | MOSEN |
| Design Temperature | 180C |
| Design Pressure | 0.85MPA |
| Material | Q345R |
| Diameter | 900mm |
| Length | 5200mm |
| Thickness | 10mm |
1. Our vulcanization autoclave boasts an automatic control system for temperature, pressure, and time, achieving up to 20% greater energy efficiency compared to similar products from other manufacturers.
2. Constructed with Q345R plates for pressure vessels, our tanks offer unparalleled safety and stability.
3. Continual innovations, informed by extensive production expertise and customer feedback, drive our vulcanization tank advancements.
4. The incorporation of a special high-temperature, high-pressure integrated fan ensures a consistently uniform temperature throughout, enhancing product quality and stability.
5. Our stainless steel electric heating tube assembly, crafted from novel thermal insulation and anti-oxidation materials, promises rapid heating and long-lasting performance.
6. Experience swift and uniform temperature alongside constant pressure within our autoclave. The entire process is automated, complete with a clear end-of-cycle alert.
7. External insulation in our autoclave maintains an internal temperature variance of merely ±3 degrees, reducing energy consumption by 30% compared to ordinary tanks.
8. Our advanced inflatable silicone rubber sealing ring surpasses standard options, offering superior performance and extended lifespan.
9. As a non-standard pressure vessel, our equipment accommodates customizations across several parameters, including heating settings, working medium, pressure, temperature, and dimensions.
Application
This versatile vessel is extensively embraced across a myriad of industries, serving crucial roles in the vulcanization of rubber products and SBR thermoplastics, as well as the carbonization and degreasing of bamboo. Its applications span across sectors including rubber, cable, printing and dyeing, chemical, and building materials industries. Primarily, it is indispensable for processing rubber products like rubber hoses and rubber rollers, ensuring optimal quality and performance.
Our Large Horizontal Pressure Vessel Autoclave is expertly utilized in a diverse range of products, including tires, rubber sleeve cables, rubber shoes, rubber hoses, rubber rollers, rubber belts, conveyor belts, rubber balls, rubber linings, rubber cloths, rubber heads, gloves, and even red flags. Its capabilities are vast and varied, catering to the complex needs of modern manufacturing.
Exceptional in its capabilities, this autoclave is also instrumental in wood processing, facilitating wood drying, preservative treatments, fire prevention, impregnation, color enhancement, cooking, carbonization, modification, optimization, and fire retardancy. With each use, it enhances the quality and durability of wood materials.
Beyond its prowess with rubber and wood, this autoclave is adept in the high-pressure modification and heat setting of yarn threads, manes, and socks. It excels in degreasing horn and bone, hydrolyzing feathers, oxidizing aluminum products, and steaming and cooking carbon materials, asbestos friction materials, gypsum, and related products, showcasing its unmatched versatility.Customer Visiting
EVERTECH INDUSTRY specializes in a diverse array of innovative products including food sterilization retorts, cooking kettles, autoclaves for rubber vulcanization, composite curing autoclaves, and wood impregnation tanks. Our autoclaves are meticulously designed to cater to various international standards and directives such as GB150-2011, ASME, CE, DOSH, and other specific codes required by different countries.
Over the years, our sister companies have strategically expanded their reach in both domestic and international markets. In addition to our renowned food sterilization retort autoclave machines, our high-quality autoclaves command approximately 25% of the rubber curing autoclave market within China. Furthermore, we have successfully exported our advanced machinery to a global clientele including countries like the United States, the United Kingdom, India, Egypt, Russia, Thailand, South Korea, Japan, Indonesia, Vietnam, and Malaysia.
When it comes to manufacturing autoclaves, we dedicate ourselves with unparalleled focus! Our commitment to excellence ensures superior performance in every product we create.
1.Q:Are you a trading company or a factory?
A:We are 100% real manufacturer,we have more than 30000 square meters of factory buildings and workshops for producing machines,welcome to visit our factory.
2.Q:Do you have machine warranty?
A:Yes,we have 1 year warranty,however,the using life of our machines is usually more than 10 years.
3.Q:I have special requirement about machines,such as length,diameter,or others,can you meet it?
A:Yes,we can manufacture various non-standard specifications of machines,if you have special requirement,please contact us.
4.Q:I want to purchase your company's machine,can you send me a quotation?
A:Sure,please tell me the model of the machine that you need,I will provide you a suitable price.If you don't know which model suits you,contact me,I will recommend a suitable machine to you.
5.Q:What's your payment term?
A:30% of total value in advance by TT,a further 70% will be paid before loading.
6.Q:What's your MOQ?
A:The MOQ is 1 set,but if you order more than 1 machine,you will get different discounts according to the quantity.
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