Product Description
Carbon Steel Industrial Autoclave for Composite Material
Product Introduction of Carbon Steel Autoclave
Composite Material Composite materials, also called a composition or composite material, are crafted from two or more constituent materials. These materials exhibit significantly different physical or chemical properties, and when combined, they yield a material with characteristics unique from the individual components.This innovative composite material, crafted using industrial composite autoclave technology, is celebrated for its exceptional efficacy and wide application. During the manufacturing process, a two-sided mold assembly that shapes both surfaces of the panel is placed into the industrial autoclave. This advanced machinery provides the essential elevated pressure and elevated temperature, ensuring the highest quality in composite production.
The composite material Carbon Steel Autoclave is principally utilized in the creation of composite material products, particularly for space vehicles requiring high temperatures and pressures. Furthermore, it is adept at fortifying carbon fiber, glass fiber, and boron fiber. It also transforms metallic and non-metallic joint components, making it ideal for manufacturing airplane doors, fairings, and airborne radar.
Features of Carbon Steel Autoclave
Premium Quality, Safety, ease of operation, intuitive control, and extended service life are paramount in our design philosophy and fabrication process. Every industrial autoclave we produce is seamlessly integrated with an advanced controlling system. This system features interactive displays and multi-layered security measures, ensuring efficient and safe operation.
Application Field of Carbon Steel Autoclave
Evertech is poised to deliver tailored solutions that cater to the unique demands of your processes and equipment controls. Our team of engineers and electrical specialists, along with our dedicated service team within the control department, are adept in both complete system design and upgrading existing setups. Choosing an Evertech control system ensures you receive a comprehensive, all-encompassing solution.
Carbon Steel Autoclave System Composition:
The Composite Autoclave is proficient in managing temperature, pressure, vacuum, cooling, and other process parameters with cycle timing and real-time online control capabilities. It predominantly comprises the following subsystems:
(1) Tank System: Comprising the tank itself, the door mechanism, motor temperature, and duct board insulation layer, this system forms a high-pressure, high-temperature environment within the tank.
(2) Safety Interlock Device: Features both automatic and manual interlocking, complemented by a high-pressure alarm system for enhanced safety.
(3) Door Operation System: This dual-purpose design allows for manual and electric operation of the door. Even during power outages, the tank door can be safely opened using the most advanced techniques.
(4) Sealing Device: Utilizes silicone inflatable seals on the door, designed to withstand high pressures up to 400°C, ensuring longevity and reliability.
(5) Pressure System: Incorporates a compressor, tank, pressure control valves, piping, pressure transmitters, and pressure gauges for efficient transmission and control.
(6) Heating System: Features stainless steel heating pipes, a heat fan, duct board, insulation, and a temperature control system, meeting the cavity's heating power and rate requirements.
(7) Temperature Cycling System: Equipped with a circulating fan, air guide plate, and shroud component to enhance heat transfer and circulation, ensuring a uniform temperature field.
(8) Vacuum System: Comprises vacuum pumps, piping, a vacuum gauge, and a vacuum valve, providing optimal preform vacuum conditions for composite packaging.
(9) Automatic Control System: Utilizes a Siemens PLC control system for precise control and real-time recording of pressure, temperature, and cooling parameters.
From high-output manufacturing units to laboratory autoclaves,our integrated system design is backed by over 20 years of industrial experience.
We specialize in professional modular manufacturing.Experience the precision of our computer control system, engineered specifically for optimal use with composite autoclaves.
Embrace the innovation of our automatic control systems, designed to expertly manage overpressure or temperature protection, complete with a door safety interlock.
Utilizing high-quality materials, our products focus on energy efficiency, ensuring substantial savings.Tailor-made designs are available to perfectly meet your specifications.
We provide customized installation services that align seamlessly with your unique requirements.
Ensuring safe operation is our priority, with built-in overpressure and temperature protection systems, alongside a secure door interlock for enhanced safety.
Our advanced composite curing and bonding process is at the forefront of technology.
Experience reliable and efficient operations, with user-friendly designs that promise a longer service life.
Introducing our Carbon Steel Autoclave, ideal for the aeronautics industry, crafted with superior quality. Known as an industrial autoclave for carbon fiber or composite autoclave, this pressure vessel is expertly engineered to manufacture composite materials. It stands as one of our top-selling industrial autoclave solutions.
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Working diameter |
600mm ~ 5000mm |
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Working length |
800mm ~ 20000mm |
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Heating method |
Electric heating air |
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Ramp temp max |
0-3.5ºC/min continuously adjustable |
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Cooling method |
Water cooling |
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Cooling rate |
Above 80ºC,0-3.5ºC/min continuously adjustable ;below 80ºC,0-2ºCcontinuously adjustable |
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Temperature |
100ºC~500ºC |
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Temp uniformity |
≤ 2ºC |
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Temp control points |
2~40(optional) |
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Pressure |
0.1-4.0MPa |
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Pressure uniformity |
≤ 0.01MPa |
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Vacuumize line |
2~40 vacuum lines |
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Thermo sensors |
2~40 thermo sensors |
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Vacuum degree |
-0.098MPa |
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Control method |
Industrial computer / PLC control |
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Trolley inside and outside the tank |
One internal loading vehicle and one external platform trolley
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Certificate |
GB150 / ASME |
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Vacuum/air source/cooling water source |
Optional |
Discover our comprehensive Carbon Steel Autoclave Packing and Shipping services.
Explore our Carbon Steel Autoclave Company Introduction for more insight.
Qingdao Evertech Industry Co., Ltd. stands as a premier designer, manufacturer, and exporter of pressure vessels. We hold manufacturing licenses for ASME U, ASME U2, NB, PED, D1, D2, and A2 pressure vessels. Our team consists of over 20 seasoned experts and professional engineers. With more than two decades of specialized experience,we are dedicated to product design, development, and optimization, offering high-quality solutions tailored to different operating conditions globally. Our company spans an area of 70,000 manufacturing base and 15,000 modern manufacturing plants, delivering exceptional products such as composite autoclaves, high-pressure autoclaves, reactors, AAC autoclaves, deaerators, and pouring tank pressure vessels to clients worldwide. With over 800 pressure vessel sets and more than 20,000 pressure vessel heads produced, our high-quality products and comprehensive services have garnered widespread acclaim.
Navigate our Carbon Steel Autoclave FAQ for detailed insights.
1. What are the payment terms available?
We accept TT, L/C, and trade assurance. TT is preferred, with a 30% deposit required before production and 70% balance prior to shipment.
2. What is the expected delivery time?
Delivery is approximately 1 month post-deposit receipt, subject to the number of machines in the order.
3. What is the packing method for the machines?
We utilize standard packaging for protection and safety.
4. What is the installation process after delivery?
Our engineer is available to visit your site for setup if required; an installation fee in accordance with the contract applies.
5. What capacity can you manufacture?
Our production is adaptable to meet the specific requirements of our customers.
Please feel free to email me at any time for further information.
Contact: Victoria Zhang
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