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Autoclave is used for metal/Non-metal cementing component and resin ,high
strength glass fiber ,carbon fiber ,boron fiber ,and aramid fiber and other composite
component product .Composite autoclave moulding technology is that quality material
semi-finished product,honeycomb structure or cementing instruction are seal in the
mould by vacuum bag,putted in the autoclave,with vacuum and on-vacuum state
stage ,after heating up ,increase pressure ,heat preservation ,keep pressure ,and cool
and discharge pressure.
Mold molding process step instructions:
1, clean mold: clean the mold last time the use of residual resin, debris, to keep the mold clean and smooth
.2, mold preheating: the mold heat treatment.
3, apply ingress: in the mold groove coated with a certain amount of release agent, to prevent the after-heating molding products and molds glued together. 4, preparation: will be ready to make the product carbon fiber raw materials, calculate the raw material area, the number of sheetmaterials.
5, stacking material: the raw material layer of superposition, at the same time the superposition of the material pre-pressing, pressure into the shape of the right, hot pressure tank molding, the quality of a certain secret body.
The control factor of molding Molding, commonly known as the "three elements", hot pressure tank technology, i.e. temperature, pressure and time 1 temperature: this process parameter determines the heat transfer conditions of the mold to the material in the mold cavity, which has a decisive influence on the melting, flow and curing process of the material. 2 Pressure: Close the mold and thicken the material, as well as the pressure generated by the volatilization of low molecules in the mold cavity that cause the melt to flow and balance the cavity. 3 time: also known as compression molding insulation pressure protection time, to ensure that the mold cavity shape has enough time to complete curing.
Item |
Design parameter |
Effective diameter | 500-4500mm |
Effective length | 1000-20000mm |
Working temperature | 100-450ºC |
Working pressure | 0.5-5.0Mpa |
Raising pressure speed | 0.1Mpa/min continuous adjustment |
Perssure error | ±0.01Mpa |
Raising temperature speed | 0.5-7 ºC/min continuous adjustment |
Temperature go down speed | 0.5-7 ºC/min continuous adjustment |
Cooling ways | Water cool and wind cool |
Point temperature error | ±1.2 ºC |
Control temperature and test temperature point |
2-20 points |
Vacuum degree of cavity | -0.098Mpa (absolutely pressure ) |
Extra vacuum pipe |
Extract 2-20 pipe extract and test is independent |
Test vacuum pipe |
Test 2-20 pipe extract and test is independent |
Continuous working ability | ≥ 50 hours |
1.What is the max size can you do?
Reply:According to your product size to customize.Diameter from 800 mm to 1500mm.
2.How many products can you treat for one circle ?
Reply:According to your product size and packages size.
3.How long to finish one circle ?
Reply:Generally is one hours. is up to your products' packing and product details.
4.Is it manual or automatic operation ?
Reply:We have full automatic type and semi-automatic type.
5.Can we install the equipment by ourselves ?
Reply:Of course ,we have full set drawing which will send to you after order.
6.lf your engineer is aviliable to oversea to install ?
Reply:,if you need ,we can arrange the engineer to install for you.